Irregular conductor cable mold mold characteristics

High-precision die design: The die hole consists of a circular inlet section, a shaped inlet section, a deformation section, a sizing section, and an outlet section. The length ratio of each section is precise (e.g., circular inlet section 0.2L, shaped inlet section 0.2L, deformation section 0.3L, sizing section 0.1L, outlet section 0.2L), ensuring the continuity of the conductor twisting and pressing deformation process and avoiding stress concentration caused by abrupt changes in hole shape.
Adaptability to various shaped cross-sections: Supports the production of flat dies (minimum thickness 0.05mm), square dies (minimum 0.20×0.20mm), hexagonal dies (minimum 0.30mm), and conductors with complex shapes such as triangular, semicircular, and elliptical shapes, meeting the needs of different cable specifications.
Material and process innovation: Uses hard alloy, polycrystalline diamond (PCD), natural diamond, and other materials, combined with laser drilling, slow wire cutting, ultrasonic grinding, and other high-precision processing technologies, to achieve a surface roughness of ≤Ra0.1μm and a hardness of ≥HRA90.