2025-05-12

Irregular conductor cable mold mold characteristics

Irregular conductor cable mold mold characteristics
High-precision die design: The die mold is composed of a circular inlet section, a shaped inlet section, a deformation section, a sizing section, and an outlet section. The length ratio of each section is precise (e.g., circular inlet section 0.2L, shaped inlet section 0.2L, deformation section 0.3L, sizing section 0.1L, outlet section 0.2L), ensuring the continuity of the conductor twisting and pressing and deformation process and avoiding stress concentration caused by abrupt changes in the die shape.

Learn more

2025-05-12

Preparation process of nano-diamond coated mold

Preparation process of nano-diamond coated mold
Hot-wire CVD deposition method: The excitation source (hot wire) is passed through the mold bore and placed at the axial position. By controlling parameters such as hot wire temperature, gas flow rate, and reaction time, uniform deposition of the nanodiamond coating is achieved. For example, in the nucleation stage, the hot wire reaction pressure is adjusted to 4.0~6.0 kPa, a mixture of hydrogen and methane gas is input, the flow rate is 1800~2300 ml/min, the methane volume fraction is 2~4%, and the reaction time is 40~80 min; in the growth stage, the reaction pressure is adjusted to 2.5~3.5 kPa, the mixed gas flow rate and methane volume fraction are adjusted accordingly, and the reaction time is 300~420 min.

Learn more

2025-05-12

Technical characteristics of nano-diamond coated mold technology

Technical characteristics of nano-diamond coated mold technology
Super Hard and Wear-Resistant: Nano-diamond coating hardness reaches over 5000HV, more than 3 times that of traditional hard alloy molds, wear resistance is improved by more than 10 times, significantly extending the mold life.

Learn more

Key Application Areas of Special Shaped Wire Drawing Dies

Electronics and Electrical Industry Used in the manufacturing of stainless steel strips (thickness 0.05-0.2mm) for smartphone frames and tin-plated copper stranded wires (complex cross-sectional shapes) for high-voltage wiring harnesses in new energy vehicles.

12

2025/05

Core characteristics and classification of special-shaped wire drawing dies

Hard alloy: represented by tungsten cobalt alloy, hardness reaches above HRA90, wear resistance is 3-5 times higher than tool steel, suitable for high-strength metal processing.

12

2025/05